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      3D Metal printer - Additive Industries MetalFAB1

      Integrated industrial additive manufacturing equipment

      MetalFAB1 is the first integrated metal additive manufacturing machine. The MetalFAB1 uses powder bed fusion with multiple lasers. In addition to the core 3D print process, heat treatment, automated build plate handling and storage are also integrated into one industrial grade production system.

      Born from high-tech heritage

      MetalFAB1 was developed by a team of highly experienced engineers with a background in 3D printing complemented with high-tech equipment developers of semiconductor, electron microscopy and medical scanning systems. Open innovation has led to a new and distinctive system architecture based on well-proven concepts and efficient application of functional building blocks from robotics, lithography and other opto-mechatronical systems.

      Built on predictable and reproducible processing

      For industrial series production with additive manufacturing technology, reproducibility of the core 3D printing process is assured by a solid machine design in combination with a smart calibration strategy. Predictability is achieved by combining simulation and in-process quality controls with the core additive manufacturing process.

      Maximum flexibility created by modular design

      MetalFAB1 has a modular architecture. This allows the user to start with a basic machine configuration with the option to enlarge the scope of the process enabling increased productivity. Moreover, modules can be added to allow the use of multiple materials in one machine without having to clean the powder system and running the risk of cross-contamination.

      Optimised productivity through integration

      Additive Industries strongly believes in an integrated process flow for industrial additive manufacturing. Multiple process steps are combined in single machine using automated handling to reduce manual labour, improve product consistency and quality as well as increasing operator safety. A robot connects all process steps and allows for fully automated handling of both new build plates and ready products.

      Description

      Integrated industrial additive manufacturing equipment

      MetalFAB1 is the first integrated metal additive manufacturing machine. The MetalFAB1 uses powder bed fusion with multiple lasers. In addition to the core 3D print process, heat treatment, automated build plate handling and storage are also integrated into one industrial grade production system.

      Born from high-tech heritage

      MetalFAB1 was developed by a team of highly experienced engineers with a background in 3D printing complemented with high-tech equipment developers of semiconductor, electron microscopy and medical scanning systems. Open innovation has led to a new and distinctive system architecture based on well-proven concepts and efficient application of functional building blocks from robotics, lithography and other opto-mechatronical systems.

      Built on predictable and reproducible processing

      For industrial series production with additive manufacturing technology, reproducibility of the core 3D printing process is assured by a solid machine design in combination with a smart calibration strategy. Predictability is achieved by combining simulation and in-process quality controls with the core additive manufacturing process.

      Maximum flexibility created by modular design

      MetalFAB1 has a modular architecture. This allows the user to start with a basic machine configuration with the option to enlarge the scope of the process enabling increased productivity. Moreover, modules can be added to allow the use of multiple materials in one machine without having to clean the powder system and running the risk of cross-contamination.

      Optimised productivity through integration

      Additive Industries strongly believes in an integrated process flow for industrial additive manufacturing. Multiple process steps are combined in single machine using automated handling to reduce manual labour, improve product consistency and quality as well as increasing operator safety. A robot connects all process steps and allows for fully automated handling of both new build plates and ready products.

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      Funding

      Financing solutions for the purchase of new equipment, through BCR Leasing or Grenke.

      See Financing Methods

      Specifications

      Process type

      Metal Laser Beam Powder Bed Fusion (LB-PBF)

      Net build envelope

      420 x420 x400 [mm] (16.5 x 16.5 x 15.7 [In])

      Laser

      Yb fibre lasers 500W

      Number of Lasers

      1 to 4 full field, preventing laser overlap regions

      Configurability

      Configure up to 11 modules for more productivity or post-processing automation

      Build plate

      Automated levelling and positioning

      Powder handling

      Automated extraction, sieving and recycling during the build cycle

      Productivity

      Up to 1.000 dm3/y (with 4 lasers, depending on material)

      Accuracy

      <  |0.050 0.002 x part length| [mm]

      Reproducibility

      <  |0.050| [mm]

      Layer Thickness

      20-100 um

      Materials

      All LB-PBF materials supported, including Ti6Al4V (grades5,23),  C360.0 AlSi10Mg, 1.4404 (316L), UNS N07718 (IN718), Scalmalloy©, 1.2709 (Maraging Steel)

      Quality control

      PrintRite 3D process monitoring by SigmaLabs

      See Product Catalog

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